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Tailgate Release Handle

jeremyjeep

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Pulled the trigger on this project today. Very happy how things turned out. Here’s my write up.

I used the parts I had mentioned above. Used a paracord bracelet for the release. Bought a six inch cable (King Marine Bimini Top 6" Nylon Clear Coated SS Cable with loop - 2 pack https://www.amazon.com/dp/B071DVJBKZ/ref=cm_sw_r_cp_api_i_Zd77AbGKV30CM) and shackles (Cosmos ® 10 PCS ½ inch Silver Color Stainless Steel D Shackles with Cosmos Fastening Strap https://www.amazon.com/dp/B008KYDZE6/ref=cm_sw_r_cp_api_i_ne77AbGD08EPR) along with this handle (Bartact TAOGHRPBR - Jeep Wrangler JK Rear Side Sound Bar Paracord Grab Handles (PAIR) - Made in USA - BLACK/RED https://www.amazon.com/dp/B00PO17GDO/ref=cm_sw_r_cp_api_i_6e77AbN1ZSCMS).

I popped off the rear trim using a trim tool. Popped off easily. I used a shackle to attach the cable to the mechanism pictured. I initially tried the plug port in the pics but didn’t have the downward angle I needed to release. So I drilled a hole in the plastic and put a rubber grommet in the plastic.

For the handle I used the two unused threaded holes. The top hole is an M8 and the bottom is an M6. Both are fine (28) thread. I had an M8 but didn’t have an M6 that was long enough. I bought a 35mm and it worked but would have preferred a 40 or 45 for mor depth in the threads.

I drilled through the plastic and screwed them through after replacing the trim. Painted the washer and bolts but the paint came off when torquing down. Will paint in place. I hope some of you can make used of this. Used the extra handle and a shackle as a handle for my Hydroflask. See pics below.

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In the fifth picture, you showed the cable going through the upper right grommet (existing). But then in all of the pictures later, you drilled a hole for it. Was there a reason not to use the existing hole where the existing grommet is located?
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banessi

banessi

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In the fifth picture, you showed the cable going through the upper right grommet (existing). But then in all of the pictures later, you drilled a hole for it. Was there a reason not to use the existing hole where the existing grommet is located?
I put it in my post:

I initially tried the plug port in the pics but didn’t have the downward angle I needed to release. So I drilled a hole in the plastic and put a rubber grommet in the plastic.

I kept the picture to match the description. Hopefully that wasn’t confusing.
 

RussJeep1

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I used the same system on my Xterra/JKUR and had real success, but-

If you have children, or ever carry children, you could have TROUBLE-

Check with your insurance co,

Ever notice why this tailgate internal release is never offered by any AMERICAN MFG, without a failproof lock ??

Whatever

JIMBO

If the doors are locked, does this setup still open the tailgate from the inside?
 
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banessi

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If the doors are locked, does this setup still open the tailgate from the inside?
No, it remains locked and will not open. Solves both breaking in and safety while driving issues.
 

RussJeep1

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Thanks Blair....seems to me that fact ought to meet the safety skeptic's approval...not that anyone should be riding in anything but a belted seat...as much as sometimes people/kids to listen....
 

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Sorry to revive this thread, but this is amazing! What size hole did you drill and what size rubber grommet? I definitely want to do this as I plan on sleeping in my Jeep!
 
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banessi

banessi

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All good brother. Happy to help. I don't have specs on those. I had a random selection of those rubber push throughs and just found one that looked the right thickness. I grabbed a bit that matched the size and pushed it through. These types of rubber grommet push throughs can be picked up at most auto stores. Not sure what the official term for them is.
 
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Bobjon18

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Love this idea! Thanks for the detailed write up will be looking at doing this.
 

boris91

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Pulled the trigger on this project today. Very happy how things turned out. Here’s my write up.

I used the parts I had mentioned above. Used a paracord bracelet for the release. Bought a six inch cable (King Marine Bimini Top 6" Nylon Clear Coated SS Cable with loop - 2 pack https://www.amazon.com/dp/B071DVJBKZ/ref=cm_sw_r_cp_api_i_Zd77AbGKV30CM) and shackles (Cosmos ® 10 PCS ½ inch Silver Color Stainless Steel D Shackles with Cosmos Fastening Strap https://www.amazon.com/dp/B008KYDZE6/ref=cm_sw_r_cp_api_i_ne77AbGD08EPR) along with this handle (Bartact TAOGHRPBR - Jeep Wrangler JK Rear Side Sound Bar Paracord Grab Handles (PAIR) - Made in USA - BLACK/RED https://www.amazon.com/dp/B00PO17GDO/ref=cm_sw_r_cp_api_i_6e77AbN1ZSCMS).

I popped off the rear trim using a trim tool. Popped off easily. I used a shackle to attach the cable to the mechanism pictured. I initially tried the plug port in the pics but didn’t have the downward angle I needed to release. So I drilled a hole in the plastic and put a rubber grommet in the plastic.

For the handle I used the two unused threaded holes. The top hole is an M8 and the bottom is an M6. Both are fine (28) thread. I had an M8 but didn’t have an M6 that was long enough. I bought a 35mm and it worked but would have preferred a 40 or 45 for mor depth in the threads.

I drilled through the plastic and screwed them through after replacing the trim. Painted the washer and bolts but the paint came off when torquing down. Will paint in place. I hope some of you can make used of this. Used the extra handle and a shackle as a handle for my Hydroflask. See pics below.

CBF00A0A-A035-4508-B31F-1FCECF4DB84E.jpeg


A62A4098-633B-4F5E-B4E6-34490521E1E1.jpeg


A9AB3941-4649-42EF-BA8D-2D6AB3859764.jpeg


3C01533B-93E3-4EDC-A5CE-8C2EAAA3F71B.jpeg


A3E2EE07-F164-447C-B02E-69ECD1AB5427.jpeg


0C49C3B2-7038-44C2-8395-B05CA4424FCE.jpeg


D94F0B93-F8B8-490E-B41B-37C94A50154E.jpeg


1EF89175-B16A-43B4-8E88-464C1CC616D6.jpeg


D4CD4D02-E2F8-492B-B326-352F5C25D87B.jpeg


View attachment 41333

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4202CAE2-66D1-4023-B6A0-3FE4D4CF6D85.jpeg


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Are the screws you used Metric? m-6 and m-8? i can find machine screws in 6 and 8 size but not in 28 thread 32 or 24 thread.. and the length is in inches not mm.
 

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JIMBOX

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Just remember why no auto mfg offers that
EMERGENCY INTERNAL GATE/HATCH release--

"NO CHILDREN SAFETY" --

Just ask your insurance rep !!!!

Good luck

JIMBO
 

four low

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Just remember why no auto mfg offers that
EMERGENCY INTERNAL GATE/HATCH release--

"NO CHILDREN SAFETY" --

Just ask your insurance rep !!!!

Good luck

JIMBO
No children, but dogs can be curious, and tug on just about everything. I'll figure a way to keep the pull " dog and child proof" , good point
 

viper88

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I have a 2-door. I don't have a need for something like this but it's neat mod. Nice job OP.

I can definitely see a small child or dog being curious and tugging on stuff. OP said it does not open the hatch if the locks are in the LOCK position. Our JLs have auto door locks that activate after 15 mph. For extra peace of mind, maybe a flip-up cover or a twist-turn mechanism to keep kids and pups safe?

Maybe use one of the flip-up covers from the interior of the JL?

Something like this trimmed back would work well. Just cut the back end off and screw it in. Then run the release cord inside of it.

https://www.amazon.com/Marine-Light...e+lighter&qid=1580258460&s=automotive&sr=1-34
 
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JIMBOX

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No children, but dogs can be curious, and tug on just about everything. I'll figure a way to keep the pull " dog and child proof" , good point
BURGLER used that release aon a STATE HIWY--/

Thanx four low--I had this setup on my '06 XTERRA and a friend of mine (AAA Auto Ins.) told me to DISPOSE OF IT. because if ANYONES CHILD/DOG/burglar, used that release on a STATE HIWY and suffered from that !!

No INSURANCE COVERAGE--

Initially I also thought it was a great idea for camping/trekking--but-not worth the chance --

W.E.

JIMBO
 

four low

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How's this ; since it's not going to be used often, keep it concealed behind the plastic vent,which can be popped open in an emergency . If sleeping in the back, let it dangle within reach...
Now, about that Burglar...
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