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Battery light comes on when going downhill (sort of)

Jeeps2Little

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Lots of words, I know. Highlights are in bold for those that can't be bothered to read all the details.

2021 JLU Sport 2.0T Auto, purchased almost exactly 2 years ago, 22,000 miles without issue. Mopar lift installed by dealer since new, running 35's. We do a fair amount offroad including Moab last weekend(Chicken Corners, Potash, Fins and Things, 3D trail all slow and steady jeeping, not being hard on anything). Just had a dealer oil change 70 miles before this story begins.

We are on a long weekend trip about 300 miles from home in SW Utah. Yesterday afternoon we were out on short, mild, out and back 4x4 trail. Trail was rough enough to disconnect the sway bar and air down a bit but the climbs and descents on the way out were all fine in 2wd. Got to the viewpoint at the top, stopped to take a couple photos and look around. 15 min later we climbed back in and started the Jeep, put it in reverse and moved back about 10 feet on flat ground and the battery light came on in the cluster and dinged. Finished reversing and put the Jeep in Park and shut it off. It restarted without issue and battery light was off, alternator voltage was the normal 13.7-14.0ish. Headed back on the trail and on a steeper downhill section I slowed and went into 4Low so I didn't have to ride the brakes as much but it wasn't steep by any means. I had climbed it all in 2wd. I used Manual shift mode to keep it in first as we descended. As we continued the short downhill section the battery light comes on again, off, back on, repeatedly, at various intervals from a few seconds to over a minute with no discernable, repeatable cause. At this point I'm figuring we have the dreaded dead aux battery syndrome as the Jeep is ~2 1/2 years old from build date or maybe we have a loose fuse or battery terminal. We stop at the next convenient flat spot, shut down again, open the hood and pushed on all the fuses and relays, checked the main battery terminals, ground lugs, etc and nothing was loose or obviously wrong. Starts fine again and on back down the trail we go with no warning lights. Again in the steeper downhill sections I put it back 4L and the battery light comes on and off repeatedly, but it never happens on any of the short climbs, just the descents. On a longer (~400 yd) final descent it happened again several times and this time the check engine light comes on too. We stopped at the end to air up(engine running for that) and lock the sway bar back in and it started up again just fine, but still had the check engine light but no battery light. Got on the highway for the short 6-8 miles back to town, watching all the temps and voltage, and everything ran fine.

Long story longer, took it to a dealer this morning thinking it was for sure going to be the aux battery failing. They said they now have to do a 4-5 hour diagnostic test with a special tool that connects with Jeep Engineers. (Apparently Jeep was sick of dealers just replacing batteries left and right and that not actually being the issue.) After the test was complete they had found nothing wrong and the fault code was reset. Fault code was loss of communications to some part of the cooling system. We immediately headed back out to the scene of the crime to see if it was really fixed since it was only a few miles from the dealer. Didn't bother to air down this time but disconnected the sway bar and did the first 400yd climb in 4Low without issue or any warning lights. Turned around and came back down in 4Low as we had yesterday and sure as shit the battery light came back on and off several times. No check engine light this time though and the battery light never stayed on very long. Back to the dealer we go and I make them do the battery tests on both batteries with me watching, as they didn't have a record showing that they had actually tested them earlier in the day. Both batteries tested fine.

It hasn't happened on any flat roads, dirt or asphalt, 4Low, or otherwise. Where would I start looking for a likely culprit? I can't think of anything related to the transfer case actuator lever that would be anywhere near a battery lead or a wire with any significant load. The main battery is tight in the tray, not sure about the aux battery but don't hear any rattling in the front right while driving. Only electrical add on I have is a winch which has been on for almost the whole time and have wrapped those leads and checked them recently for any wear and there was none, and a short there would be a massive failure, not intermittent (yes I know I need to put a disconnect on it by the battery).

Open to any suggestions or productive thoughts on this. Still under factory warranty and the Jeep isn't a daily driver so I am tempted to just let my local dealer at home dig into it but not sure they would even bother to actually figure it out.
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wanderer

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Wow. Quite the mystery! Sometimes though it is the simplest of things. Could any of the battery connections be just loose enough that when you go diwn hill the connection shifts just a bit. Try throwing a wrench on it and tightening anyway. But thats all i got. Good luck keep us posted.
 

Yawnie'sPapa

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Check the battery connections - both batteries. Can't tell by looking and the nuts could be tight but the clamp not secure on the post. So grab and try to twist and turn the connections on the posts. If you get any movement, resolve it.

The "battery light" according to FCA documents indicates a "charging system issue".

That's still a rather wide range of things because the cables are part of that system.
One thing to look at is watch the system voltage - either using the off road pages or the vehicle info display in the cluster (up/down, left/right buttons on left side of steering wheel for some who may not know you can check all sorts of things that way)
 
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Jeeps2Little

Jeeps2Little

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I haven't gotten to the aux battery and those terminals but definitely twisted the main terminal connections an they were all tight and used a wrench to tighten all visible terminals and grounds.
 
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Upnarms

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Just for kicks, disconnect the auxiliary battery and bypass it by pulling the fuse and negative cable. At least then you can eliminate the auxiliary battery as having anything to do with it.
 

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Jeeps2Little

Jeeps2Little

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Made the 300 mile trip home today without any issues at all. Now to find a local spot to replicate this on and try to figure out what is actually going on while closer to home.
 

garykk

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Lots of words, I know. Highlights are in bold for those that can't be bothered to read all the details.

2021 JLU Sport 2.0T Auto, purchased almost exactly 2 years ago, 22,000 miles without issue. Mopar lift installed by dealer since new, running 35's. We do a fair amount offroad including Moab last weekend(Chicken Corners, Potash, Fins and Things, 3D trail all slow and steady jeeping, not being hard on anything). Just had a dealer oil change 70 miles before this story begins.

We are on a long weekend trip about 300 miles from home in SW Utah. Yesterday afternoon we were out on short, mild, out and back 4x4 trail. Trail was rough enough to disconnect the sway bar and air down a bit but the climbs and descents on the way out were all fine in 2wd. Got to the viewpoint at the top, stopped to take a couple photos and look around. 15 min later we climbed back in and started the Jeep, put it in reverse and moved back about 10 feet on flat ground and the battery light came on in the cluster and dinged. Finished reversing and put the Jeep in Park and shut it off. It restarted without issue and battery light was off, alternator voltage was the normal 13.7-14.0ish. Headed back on the trail and on a steeper downhill section I slowed and went into 4Low so I didn't have to ride the brakes as much but it wasn't steep by any means. I had climbed it all in 2wd. I used Manual shift mode to keep it in first as we descended. As we continued the short downhill section the battery light comes on again, off, back on, repeatedly, at various intervals from a few seconds to over a minute with no discernable, repeatable cause. At this point I'm figuring we have the dreaded dead aux battery syndrome as the Jeep is ~2 1/2 years old from build date or maybe we have a loose fuse or battery terminal. We stop at the next convenient flat spot, shut down again, open the hood and pushed on all the fuses and relays, checked the main battery terminals, ground lugs, etc and nothing was loose or obviously wrong. Starts fine again and on back down the trail we go with no warning lights. Again in the steeper downhill sections I put it back 4L and the battery light comes on and off repeatedly, but it never happens on any of the short climbs, just the descents. On a longer (~400 yd) final descent it happened again several times and this time the check engine light comes on too. We stopped at the end to air up(engine running for that) and lock the sway bar back in and it started up again just fine, but still had the check engine light but no battery light. Got on the highway for the short 6-8 miles back to town, watching all the temps and voltage, and everything ran fine.

Long story longer, took it to a dealer this morning thinking it was for sure going to be the aux battery failing. They said they now have to do a 4-5 hour diagnostic test with a special tool that connects with Jeep Engineers. (Apparently Jeep was sick of dealers just replacing batteries left and right and that not actually being the issue.) After the test was complete they had found nothing wrong and the fault code was reset. Fault code was loss of communications to some part of the cooling system. We immediately headed back out to the scene of the crime to see if it was really fixed since it was only a few miles from the dealer. Didn't bother to air down this time but disconnected the sway bar and did the first 400yd climb in 4Low without issue or any warning lights. Turned around and came back down in 4Low as we had yesterday and sure as shit the battery light came back on and off several times. No check engine light this time though and the battery light never stayed on very long. Back to the dealer we go and I make them do the battery tests on both batteries with me watching, as they didn't have a record showing that they had actually tested them earlier in the day. Both batteries tested fine.

It hasn't happened on any flat roads, dirt or asphalt, 4Low, or otherwise. Where would I start looking for a likely culprit? I can't think of anything related to the transfer case actuator lever that would be anywhere near a battery lead or a wire with any significant load. The main battery is tight in the tray, not sure about the aux battery but don't hear any rattling in the front right while driving. Only electrical add on I have is a winch which has been on for almost the whole time and have wrapped those leads and checked them recently for any wear and there was none, and a short there would be a massive failure, not intermittent (yes I know I need to put a disconnect on it by the battery).

Open to any suggestions or productive thoughts on this. Still under factory warranty and the Jeep isn't a daily driver so I am tempted to just let my local dealer at home dig into it but not sure they would even bother to actually figure it out.
How long did you stay at the dealer for a battery check? To properly check the batteries takes several hours.
 
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Jeeps2Little

Jeeps2Little

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How long did you stay at the dealer for a battery check? To properly check the batteries takes several hours.
The jeep was there almost 5 hours doing their full diagnostics the first time and it was just the quick handheld tester the second time.
 

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mwilk012

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rivercrossing

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I would check the wires around the alternator too.

I don't see how being in 4 low could make this happen, But going down something very steep and with some vehicle motion everything would be shifting around. I could see the battery's moving ever so slightly forward and all the wiring shifting and even the rubber on the engine mounts flexing and some poor connection or bad wire ends up being a problem only in this circumstance.

I think you need to find a steep downhill near you that you can do some testing with. Once you have a place you can reproduce the problem you are half way to solving it.

This link is to a different problem but I would check the wire that was his problem because it could be related, if this wire is not tight or is damaged.
https://www.jlwranglerforums.com/forum/threads/alternator-short-question.94755/

It is possible that one of the battery's really is bad or close to being bad and is making a problem.
 

beast40

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Just for kicks, disconnect the auxiliary battery and bypass it by pulling the fuse and negative cable. At least then you can eliminate the auxiliary battery as having anything to do with it.

^ This. The ESS battery seems be behind a lot of JL issues. Should be fuse 42.
 
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Jeeps2Little

Jeeps2Little

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Finally had a chance to attempt some more controlled tests today after getting the ESS battery bypassed by isolating the Aux ground, fuse 42 pulled and a Start/Stop device installed. I also isolated my winch wiring with a 500amp relay run through the AUX buttons so that isn't hot all the way out to the winch now either.

We found a long steep dirt road but it wasn't very bumpy. Did one downhill pass in 2WD with no issues and a second in 4Lo and Manual first gear, also with no issues. This was much steeper and sustained than the one we had issues on previously but not rough at all. We had crossed fingers and went off exploring. Found some rougher rolling roads and light 4x4 trails. On a very short, slightly off camber to the right down hill the battery light came on again and chimed, then went away a few seconds later. This was in 2WD and the EVIC was showing 13.8v the whole time. Did the same little downhill again with no light or chime. Found a larger hill nearby and tested again multiple times with out issue.

So this appears to eliminate the ESS system as the problem so either the main battery is going bad (drops to 12.1v on EVIC when starting, will have to test it with meter when back home again) or I have an electrical gremlin in the harness. I was really hoping this was going to work.

As a side note, It appears that the IBS device on the negative terminal has to between the battery post and the main grounding cable, it can't just simply be mounted using one of the studs and not the other. In my testing yesterday I had the IBS mounted only using one stud and the EVIC voltage was pegged at 14.6v for my test drive. Got it back to the original config with the stepped side on the negative lug side and the main negative lead on top. The voltage then fluctuated as I had seen previously. I am guessing that it needs to see the current through it, not just the voltage.
 
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alphawolff

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Out of curiosity perform a voltage drop test from engine block to the negative terminal when cranking the engine. Just had a brand new 24 2.0 with 700 miles exhibiting the same exact symptoms. Scanner showed the alternator consistently generating 0.3-0.7v less then desired and would only sometimes cause the battery light to illuminate.

If the drop test goes over 0.5v you have a bad block ground, in my case is was nearly a 2v voltage drop.

Do be aware the EVIC is a very poor indicator if it's charging properly or not. These vehicles can and will charge at 12.6V. You'd need a scan tool to monitor the PCM's target charging voltage and voltage sense data fields to properly determine if it's undercharging when the battery light isn't on. The alternator has a direct wire to the N7(i think) stud at the PDC, the aux battery isn't part of the equation at all unless it was so far dead it'd be affecting it. In that case you'd obviously notice the starting issue, so I'd safely rule that out.
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