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Installing metalcloak front bumper and....

cyked

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Well now what?
If I reinstall the factory bolt on the upper inside of the bumper and frame, I can't get the bracket in between the frame and the bumper (left side. Right side there's plenty of clearance). If I install the bracket in between the frame and bumper. I can't get the bolt back in to the frame on the inside.

Jeep Wrangler JL Installing metalcloak front bumper and.... 1000012186
Jeep Wrangler JL Installing metalcloak front bumper and.... 1000012187
Jeep Wrangler JL Installing metalcloak front bumper and.... 1000012188
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DonH63

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Use a file to open the hole in the bottom picture a bit so you can get the bolt in?
 
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cyked

cyked

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I had a shitty step bit to drill the frame holes to 9/16 per the instructions and barely was able to drill the 4 holes (it's a shitty bit from harbor freight).

But was able to use the step bit to widen the hole just enough and bully the bolt in.

I think the issue is with the frame and the front plates (where you mount the front 4 bolts on either side of the MC bumper) where tolerance is off 1/4" inch or so. The plate on the left side sticks out a bit further than the right side.
 
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cyked

cyked

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Another fun tidbit. The recovery rings on the bumper appear 7/8ths, but are slightly tapered on the inside compared to the outside and the dring shackles I have don't fit. Guess I'll try another set and hope they fit.
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