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Suggestions for new Diff covers

supermike

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Mike, I can't tell if you are being sarcastic, funny, or truly have a different 392 Diff than we do. The problems with a forum I guess. You are showing pictures of an AEV cover....so funny? As Tank points out below we don't have drain plugs on the normal covers though.
I said the drain is on the housings, not the cover( which in the picture, it shows OEM cover )

the AEV covers are just answering your original question, and like I said before, AEV cover offers huge fill cap allows you to inspect gears…

And yes, I’m wrong to forget yours might be a late 2021+ build that doesn’t have drain plug.
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Quick

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Agree with @chevymitchell here - the drain plug on these diff covers is not necessary. If you change the fluid in your diff once, you’ll realize why. The reusable gasket makes the plug unnecessary.

The plug has to seal via tape or pipe thread - both of which will wear out and have potentials for leaks.

With the reusable gasket it’s as simple as removing the bolts, draining, wiping everything down and putting the bolts back in. It really is 30 seconds longer and much safer.

I run the AEV covers as I like the larger fill hole and the factory sized level indicator. I have the ARB covers in a box, and they are nice, but the dipstick also has clearance issues with some front track bars.
 

NOIDEAWIAM

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I am fixing to install the motobilt ones. Just curious if folks are reusing the factory gasket, purchasing a new one or messing with the RTV?
 

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StingrayMRB

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I've always been taught that when you go through deep water or mud you should change out the fluids. I'd rather change out what I can easily as a preventative measure than wait longer just because I doin't feel like doing a full reseal. Add in a magnetic plug to grab the smaller bits and it's a great idea to me. I also don't wait 60,000 miles on a jeep that actually goes off-road, that seems far too long. Again, no offense, you do what makes you happy. As a side note our current covers are rock magnets and a stronger one will always help you....if you off-road.
That is good advice but also you have to use your better judgment somewhat. The quick cooling of the diffs is what can cause water to get sucked past the seal and into the differentials. That's why having good vent hoses is important. My JL transmission line already ran to the top of the engine. I ran new lines for the T-Case and front diff to the same location. The rear diff I ran above the gas fill nozzle. I just used a rubber hose from Advanced Auto. It's maybe $1 per foot. Not as cool as the ARB solution but much more cost-effective with the same results. It would take around 4 feet to touch the vent hoses and I made sure they were free-flowing. I found the factory hose plugs to be somewhat restrictive. Time of year matters as well. If wheeling in the winter at 38 degrees, a water crossing will have more of an effect on the cooling of the warm diff than a standing water hole in the summer sun. For the most part, if I'm just doing some creek crossings above the axle I usually won't drain them. When I lived in Florida and was in the 2-3 foot deep sandy marsh mud, I checked them more often. Over time you learn when you should worry about it based on what you see when you look at the fluid.

Another point that was made was the JL has reusable gaskets. I've not had any issues with leaks on my JLUR yet. You can bolt them up, fill, and drive off immediately instead of waiting for something to dry and then if it leaks, you have to do it again. I bought 2 spares for the day they do stop being effective.
 
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reddipl

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Does anyone know if the diff covers from a 22 Rubicon will fit a 23 392?
 

chris_tofu_r

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Does anyone know if the diff covers from a 22 Rubicon will fit a 23 392?
They will fit. I had the ARB diff covers for the “normal” Rubicon M210 and M220 on my 21 392. Currently have the AEV diff covers for the M210 and M220 on my 23 non-392… same diffs.
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