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DIY hardtop liner?

Den_JL2DR

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Den
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Teaser pics, in progress DIY project, driver side installed with 3M tape; testing how that holds in 108 temp today and over the weekend.

Two data points with infrared temp meter:

Outside temp 107, ambient inside temp in cabin with air cond on was 89, measuring door panels.
The new liner over driver side measured 100 degrees
Passenger side no liner 136 degrees on the large flat parts, and 156 degrees in the thin highest channels.

30 minutes driving later, 108 outside, parked 5 under partial shade,
ambient cabin temp is 95 on door panels
New liner measured 96 degrees
Passenger side no liner measured 125 degrees, 139 in the highest channels

What I liked about this test is there is not the hot cloud feeling overhead and liner temp is close to cabin ambient, measured at shoulder of door panels and steering wheel.

I tested an exotic aerogel prototype last week, but not seeing that worth the effort.

This liner is simple canvas stitched over two layers of reflective foam and attached with 1/4 thick velco like tape, that lifts the liner away from the roof by the 1/4 inch for air space.

The weight is ounces, foam and cloth.

The second surprise feature was with first drive test and not seeing white overhead, as the liner covers the sides and to the visor, less overhead contrast visually.

Happy with the results. Will be in DIY topic with materials and construction photos in a few days when passenger liner is stitched and can post a link back here if anyone is interested.

Jeep Wrangler JL DIY hardtop liner? HL_liner4

Jeep Wrangler JL DIY hardtop liner? HL_liner6
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Den_JL2DR

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What's your thoughts on it's sound reduction effects on outside noises?
It's foam that's used for sound insulation, but it's not mass loaded vinyl, a much better, though heavier, lb per sq ft, material I've worked with a lot for reducing machine tool sound and vibration. Not noticing anything subjective with just the driver liner overhead and not on the freeway. Another option could be a layer of cork in between the foam, such as with drawer liners, and run db level tests.

With passenger and rear installed, would think it would reduce either freeway wind sound on the hardtop and/or reflection of sound against the inner hardtop, like other liners, but that's not based on any testing.

So far, the 3M tape is holding well at 110 today. Passenger liner nearly stitched to install tomorrow.
 

Den_JL2DR

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Remade the front ones , much better fit
That looks nice for the curve fitting. Did you make a template or cut to fit? If I had to make templates again, was considering bending solid core wire around the inner shape to transfer, but am on to the cargo area with straight lines.
 

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Spdu4ia

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Made a template out of cardboard first to get it perfect then transferred to the foam board
 
 



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