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Mixing ring/pinion

HDSlowride

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I know what the obvious answer is, of course. "No, I would never do that"! Back in the old days, we didn't think all that much about grabbing whatever gears we could find at the junk yard to stick in our old CJ's, or even our YJ's. But I was just thinking that there must be a ton of 41 tooth ring gears laying around that barely have any wear on them as folks swap their 3.73 or 4.10 to something with shorter legs as they go up in tire/wheel size. Anyone ever just swap the 10 tooth pinion in a 4.10 to a 9 tooth pinion to end up with a 4.56 differential? After all, the 41 tooth ring gear is common to the 3.73/4.10/4.56/5.13 combinations. The oddballs are the 4.11 and the 4.88 which have a 37 and 39 tooth ring gear, respectively. Seems as if the pinion swap in a set that had no appreciable wear might be something that has been done in a pinch (or even by someone experimenting with a very lean budget). I know, I know....why would anyone spend 50-60K on a 4x4 and be concerned with the cost of another ring gear? No need to preach to the choir, most all understand the issue. If someone had a 4.88 already and just needed a slightly bit more low end grunt, the ring gear swap from the 39 tooth to a 41 tooth ring gear would put them at the 5.13 setup. Just random thoughts on a rainy Sunday.
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dstevens

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9 tooth pinion is smaller in diameter than 10 tooth. Ring gear is correspondingly thicker on the lower numeric ratios. Suspect that tooth land to sea is different.

I purchased a complete Yukon set for $400 including new bearings, seals, crush sleeve etc. Most of the cost is installation and set up. It would be a minimal saving if it was possible.
 
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HDSlowride

HDSlowride

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Good point! I didn't think about the ring gears being different thickness, but of course that makes sense.
 

grimmjeeper

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Yeah, gear thickness prevents mixing ratios. Also, the teeth may have a slightly different shape causing them to not mesh properly.
 

OSCAR II

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Of coarse not recommended and I have seen ring gear shims for GM 12 bolts (factory different carriers to off set the different gear ratios. Aftermarket gears can require a shim)
But I'm sure someone has tried it.
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