2mnycars
Well-Known Member
Great!Feedback after a decent test drive on the new box:
Sooo, had a short test drive yesterday, but got a better one in today, on a stretch of highway I know intimately, which offers a perfect storm of striated concrete road surface, occasional diagonal overpasses, gusty crosswinds, and a nice selection of straights, and slow, gentle curves. Driving that on the old box, even with all the other mods (sector shaft brace, decent tie rod and track bar, increased caster, etc etc) was truly terrifying and required constant attention, and corrections, if you didn't want to end up in the other lanes. The 1/2-3/4" dead spot I had meant that those corrections required sawing the wheel back and forth. It was exhausting, to say the least. Many of you know pretty much exactly what I'm talking about. I couldn't take my eyes of the road even for a millisecond to look at the radio or console in front of me. Even just checking my mirrors was nerve-wracking.
Anyhow, after today's test drive I can report that I finally have a Jeep that is a pleasure to drive. In fact it now probably steers better than my JKs, and that's saying quite something. There is no more random wandering left or right, and the dead spot is gone. There is still a little bit of "play" in the system, but it's a solid front axle setup, and it is truly well within what I would consider "normal", having driven a huge variety of different vehicles over the last 40 years. For the first time since getting the Jeep I was actually able to glance around the area I was driving through, able to glance at the center console to see information there, able to glance at the dials in front of me, and check my mirrors, all without looking up to find myself already at the edge of the lane I was in. It is rock solid, even at 75.
And yes, I had the sector shaft brace refitted, because I wanted to change only one thing at a time, so wanted to be able to compare just the difference between the two boxes, without any confounding variables. I'll probably leave it on, because even with the weld spatter removed from the frame where the box mounts, there is still still discernible, albeit slight, flexing without it.
The thing that I'm curious about, especially regarding the weld spatter, is how many stealerships are going to go to the trouble of cleaning it off if it's there? Sure, not every frame will have weld spatter there, but given the proximity of welded seams to where the box mounts, I'd speculate that weld spatter is an issue on a fair number of JLs. At least with the aluminum box, when it came up against those hard weld spatter peaks, the aluminum gave way a bit and so there was a slight chance of getting the box seated better. But with a cast iron box, nothing is going to give, and if there is weld spatter, the new box is going to be perched on those spatter peaks, and not properly seated flat against the frame.
I can hardly wait.
Thanks for writing this
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