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2019 Black Sahara Build log (Step By Step)

Pressuregarage

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So.
I’ve been a member since roughly late 2018 posted on a few threads
Gained a whole bunch of knowledge from this forum, but never did a dedicated build thread of our Family 4x4.
I figured it was time to start since the list of mods, even though small in some cases, have grown to a significant amount to post about.
I’ve done all the work myself unless otherwise noted.
I’ll start like any build page with a bone stock, blank canvas.
Here’s our Wrangler When it was first purchased.
Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) DB2ED524-62DE-4934-9A34-D783BFD88B00

It took a few weeks for delivery since it was purchased on our neighbor island.
We live in Hawaii, on the island of Kauai
The VERY first mod I did was the recline kit for the rear seats for a little more comfort.
Unfortunately I had no pics of the install, but it’s pretty straightforward.
Here’s a link where I ordered em from:
Seat-Recline-Kit

Cosmetics:
Moving on.
The second and third order of business was to get rid of the plastic steps, and make that damn front end blend in better.
So I De-Badged The whole vehicle, took apart the front grille and plastic bumper, and gave it a once over with some satin black.
Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 72225340-E10D-4FFB-B582-A961ABA615C9

Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 0CA592D8-AE62-42D5-9645-E88AB63642FC
Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) B120D1F3-BC97-4DCA-B72A-8C3C3EDA05A9
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Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) B75B0798-C5AB-4BC3-BB8F-5EDFC94E8546

Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) A40B8F89-F48C-4494-A42F-9D03BA5753CE

Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) B89A7B6B-0179-493C-B252-027849C80B40

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Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 2B29AE57-76CD-4FDA-9D25-65BC2661649F


Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) EB9B9C21-BAC5-4B04-B63D-8DE6A3DE8725


Next I attacked the interior
Made a makeshift top holder and removed the freedom panels and the entire hardtop.
Taped off the required areas and used the rest of my satin black paint and did a DIY color matched interior.
Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 4541A835-3B1B-4EC0-8D15-03C3E0675267
Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 78C0E446-0F02-4143-9D33-17CC0376F0F0
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Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) F2FD8C9C-6301-4320-AA9A-A9AD6C7E47B3
Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 9DBCBB26-21FD-4854-B4A7-F2AA70E89F6C
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Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 5D8D20DC-FD18-481B-A604-CD2CBBC2315D
And all installed:


Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) CA83F21F-F131-4ECD-8AA0-6B668C3FC226
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Pressuregarage

Pressuregarage

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Suspension:
After the first 6-7 months of driving the Jeep around, we finally decided it needed an altitude adjustment.
We went with a Rock Krawler Adventure Series 3 kit with Falcon Sp2 mono tube shocks.
I had a good friend of mine install the whole kit as a surprise when we were away on a family Vacay.
My wife has never been caught more off Gaurd, it was perfect!
Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 2A947C77-4929-4857-80B5-039FE42CDE8C

Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 584B8A59-2C1E-4CED-B1B7-EB5595B3D41A
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Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) FAF4B608-71CF-4A30-AA54-5EEF37500F15


Lighting:
Shortly after this mod we purchased a set of Oracle smoked corners and Oracles Rear cargo light.
Which took roughly 2 hours to install.
Oracle Cargo light
Oracle Smoked Corners

Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 773179BD-7B91-491B-8A64-94B9F53E5B38

Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 34D5ADC6-1C63-4EC2-A3CD-20A230EFA237
Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) CFAAFBE0-C89A-43AF-99CA-EFD4A18ECB90

Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 30063158-D138-4A76-B730-14B7767474A8
Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) D291344B-08DF-4117-A61D-0BF62304ADF3

Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) FAC95847-1218-43D1-95AC-74CCDB25A735

Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) E7BA9AA7-F5C9-4EF0-B34F-AF1B03AB0236
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Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 29636D67-0F6A-46C4-8246-476ED05554C0


Stock Cargo light:
Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 669A0DC1-60B8-4F91-95FA-01A6B2BA0827

Oracle Light:
Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 2C2DF9F6-516F-4E01-A627-1A6CE1D6F98F



The next mod on the checklist was a tailgate table.
I searched high and low, and wouldn’t be lying to say I researched almost every one on the market.
I finally settled for on of the pricier units.
I went with AMERICAN ADVENTURE LABS, and I’m happy with my purchase. The table has never made a sound since installing it, and we’ve been camping a number of times. We use it more than I thought we would, it just comes in handy having that table there when you need it, the LED light is definitely an added bonus!!!
AAL Versatable
Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 06FDA715-23B8-4E36-81AC-401BF71BE2C2

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Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) FDD53183-6ACB-4754-AE86-CF157667ECFD

Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 429E79FF-F159-4A46-B392-3E8324A0D73B
 
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Pressuregarage

Pressuregarage

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To tackle the new height adjustment coupled that with a very pregnant wife, I installed A set of RockSlide Engineering step sliders..
Rockslide Engineering Steps
Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 429E79FF-F159-4A46-B392-3E8324A0D73B

Took a few pics to help with anyone else interested in how I personally did it.
I won’t post any portion of the bolting up process
It pretty straight forward
A strong impact gun
And a basic tool set with metric and Standard socket sizes are all that is needed.
As far as the wiring this is how I ran my cables and kept it tidy.
Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 429E79FF-F159-4A46-B392-3E8324A0D73B

First I removed the two front seats,
The (4) Bolts that held the rear seat in, and the carpet.
The Cleaned the whole area with some Isopropyl Alcohol spray.(might as well)
Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 429E79FF-F159-4A46-B392-3E8324A0D73B

Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 429E79FF-F159-4A46-B392-3E8324A0D73B

Then I started at the battery.
Found an open space that provided 12V constant on the distribution center, Added an m6 nut and washer for the Positive.
Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 429E79FF-F159-4A46-B392-3E8324A0D73B

Then connected the fused power wire provided in the kit.
Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 429E79FF-F159-4A46-B392-3E8324A0D73B

Then I pulled the (5)10mm Nuts holding the plastic wire protector in place along the firewall in front of the hood vent. Then pulled apart all the plastic clips holding it shut.
Ran my wire through, replaced everything.

Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 429E79FF-F159-4A46-B392-3E8324A0D73B

Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 429E79FF-F159-4A46-B392-3E8324A0D73B

For the ground, I used a 10mm nut on the engine directly adjacent to the power wire.
Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 429E79FF-F159-4A46-B392-3E8324A0D73B

Finished off the front with some Tesa Tape to keep up with factory appearances.
Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 429E79FF-F159-4A46-B392-3E8324A0D73B

Moving into the the cab, I drilled a 3/8” hole in the plastic grommet located near the fender against the firewall, and routed my wire through.
Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 429E79FF-F159-4A46-B392-3E8324A0D73B

From this point, I used a combination of zip-ties and Adhesive mounts to cleanly route the cables back.
Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 429E79FF-F159-4A46-B392-3E8324A0D73B


Before moving pass the doors I followed the instructions on how to properly mount the magnetic sensors and Magnets. Finished off the wires again with Tesa tape.
(I repeated this process on the passenger side)

Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 429E79FF-F159-4A46-B392-3E8324A0D73B

Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 429E79FF-F159-4A46-B392-3E8324A0D73B

Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 429E79FF-F159-4A46-B392-3E8324A0D73B

Here’s how I ran the sensor wire down the rear inner door
Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 429E79FF-F159-4A46-B392-3E8324A0D73B

From that point I drilled Two more 3/8” holes per the instructions through the floor grommets closest to the rear doors, and routed the (4) wires through down to the underbody.
Two for the steps
Two for the optional light kit.
Then cleanly routed the wires to the provided PCB control board.

Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 429E79FF-F159-4A46-B392-3E8324A0D73B

Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 429E79FF-F159-4A46-B392-3E8324A0D73B

Used some 3m industrial strength double side tape to “mount” the PCM.
After I got everything tidied up inside, I put the interior back together and finished the exterior wiring by plugging in the steps and lights.
Here’s a couple pics of it finished.
Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 429E79FF-F159-4A46-B392-3E8324A0D73B
Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 429E79FF-F159-4A46-B392-3E8324A0D73B

hope that helps anyone trying to tackle this project.
🤙🏽
 
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Pressuregarage

Pressuregarage

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5/26/21:
New RCV front axles have just arrived.
Being that this is a family rig, with only light wheeling and more camping in the future, I didn’t feel the need for a complete Dana 44 upgrade. BUT I still wanted some peace of mind Knowing I’ll be running 36’s.
I opted for RCV’s Axle upgrade.
RCV Dana 30
Also ordered 4.88’s
Yukon Ring and pinion Kit
A Helical locker(Limited slip) for the front,
Dana 30 Helical Diff
Along with a Tazer mini
TAZER mini
and Falcon Steering stabilizer.
Falcon Steering Stabilizer
As always I’ll update this thread with everything that goes into our family build.
Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 62FD12DE-1413-450C-ABBD-964F0F3ECBF9
Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 605BD53F-9EC6-4C32-B286-3C8E7E7C45B9


10/19/2021: Drivetrain
Update: 10 months late on this one…
Gears,Axles, limited Slips and Steering stabilizer all installed!
Took em to the same shop that installed my lift.
No tires as of yet(Getting Interco to ship to hawaii is EXPENSIVE) but Wheels are in and cruising in the garage.
The transmission handles the lower gearing great even with stock tires.
Gas consumption has gone up a bit but I expected that.

Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) B4E99086-3620-499D-8E96-8B21C56331DF

Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) E0BB1C09-E229-443B-B1F5-4B949B9083F4

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Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 281B5E4D-880C-4913-BCFE-F2F17EAC5EAD
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Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) FA4BC7DF-7F50-4783-B9A0-297A1A2CDF0A


Sound System Upgrade:


Installed a set of Terra Acoustics replacement dash speakers.
TerraAcoustics
Found them on IG recently, followed and signed up to their email list. Got a First Access email and I said “why not?”.
Install was simple and it arrived with all the tools necessary.
Took me all of 10 minutes.
First impressions were the added Brightness ( From the tweeter) and just a touch of added midrange/midbass.
My MAIN reason for trying em out was the look and finish of a factory dash, without ANY modification.
So far I love em, we’ll see how they sound when I add my AudioControl 1200.6 DSP amp in the future but here’s some pics.
C6E99095-FC9C-44DA-9D18-8AAE3E66232B.jpeg
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Update 5/30/23:
Soundbar and kick pod Upgrade!
Opted for CarbonFiber PRV 6.5’s
PRV Midrange
And Slim Tweeters
PRV SuperTweet

Using Metra Adapters:
Soundbar Adapters

Kick Panel Pods



Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) IMG_1802

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Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) IMG_1819
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Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) IMG_1836
Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) IMG_1847
 
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Warped

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Work? What's that?
So.
I’ve been a member since roughly late 2018 posted on a few threads
Gained a whole bunch of knowledge from this forum, but never did a dedicated build thread of our Family 4x4.
I figured it was time to start since the list of mods, even though small in some cases, have grown to a significant amount to post about.
I’ve done all the work myself unless otherwise noted.
I’ll start like any build page with a bone stock, blank canvas.
Here’s our Wrangler When it was first purchased.
Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) IMG_1847

It took a few weeks for delivery since it was purchased on our neighbor island.
We live in Hawaii, on the island of Kauai
The VERY first mod I did was the recline kit for the rear seats for a little more comfort.
Unfortunately I had no pics of the install, but it’s pretty straightforward.
Here’s a link where I ordered em from:
Seat-Recline-Kit

Moving on.
The second and third order of business was to get rid of the plastic steps, and make that damn front end blend in better.
So I De-Badged The whole vehicle, took apart the front grille and plastic bumper, and gave it a once over with some satin black.
Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) IMG_1847

Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) IMG_1847
Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) IMG_1847
Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) IMG_1847

Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) IMG_1847

Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) IMG_1847

Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) IMG_1847

Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) IMG_1847
Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) IMG_1847


Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) IMG_1847
The smallest touches sometimes make the largest differences. Very clean.
 

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treoguy

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Everytime I see someone debadge a Sahara, I'm this much closer to getting the guts to go out and remove mine. Looks great!
 
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Pressuregarage

Pressuregarage

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The smallest touches sometimes make the largest differences. Very clean.
Thank you! Like I said, not all the changes or mods are HUGE but the little things make all the difference
 
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Pressuregarage

Pressuregarage

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Everytime I see someone debadge a Sahara, I'm this much closer to getting the guts to go out and remove mine. Looks great!
It’s makes it stand out, IMO, cleans it up a lot. It didn’t take me all but 3 days of having the car to decide to remove em all
 

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That front end is so much cleaner with the fake chrome accents in satin black. If they offered this blacked out front end option on Saharas for $750 I think they’d have lots of takers.

Looks nice. So why’d you name it Denzel?
 
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Pressuregarage

Pressuregarage

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That front end is so much cleaner with the fake chrome accents in satin black. If they offered this blacked out front end option on Saharas for $750 I think they’d have lots of takers.

Looks nice. So why’d you name it Denzel?
My wife did actually, one of her favorite actors is Denzel Washington, one day she just blurted it out and it stuck:LOL:
 

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Pressuregarage

Pressuregarage

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Post updated.
Gears,Axles,Limited Slips, Steering Stabilizer all installed
Wheels and tires next.
Hope I don’t get Razzed too much on the next update:fingerscrossed:
 

The Last Cowboy

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How’d you put so many miles on it on that small island, did they open the ferry again?
 
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Pressuregarage

Pressuregarage

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Update 10/19/22:
Wheels and Tires are on Along with TeraFlex Alpha HD Carrier.
Super stoked!
37x13.50 Super Swamper SSR
20x12 American Force BIG TEN SS
Jeep Wrangler JL 2019 Black Sahara Build log (Step By Step) 31AB09BA-C1C7-4294-81E7-627AF8424869
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