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THE FIX FOR LOCKERS: Blinking lights, service axle locker system, lockers wont engage/disengage

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The Custom Jeep Builder

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Sorry, the post I made inside the other thread is easily missed and this is too important to a lot of you... so here it is.

DOETSCH OFFROAD

There are multiple failures that need addressed:

-Solenoid sensor fills with oil (causes ground faults)
-harness end gets oil in it (causes ground faults)
-internal wiring not fully/properly sheathed and will rub itself raw against the coupler inside the diff (causing ground faults)
-pins pulling loose from harness from overstretching it or poor initial production.

above issues cause the following:

-blinking locker lights
-service locker system message on DIC
-incorrect reading of locker status
-failure of one or both lockers

These issues are more prevalent on vehicles that have been modified/geared. However it can and has happened on low mile stock rigs as well.

Last night I was able to test the Z Locker Harness from ZAutomotive on my Gladiator and 3 other problematic JLs, all of which had varying causes, and different levels of the errors. All have been diagnosed at Jeep service as a vague "ground fault at diff"

My JT had fully failed. I endured all levels of the issue starting with the blinking lights, eventually followed by the svc locker error and finally full locker failure.

All 4 Jeeps immediately responded to the new harness. All lights went off. All lockers worked properly. All locker engaged/disengaged sensors worked properly. Full success.

"-super simple install - mimics the sensor circuit, tells the DTCM that the lockers are locked when they should be, and unlocked when they should be - no risk of damaging the DTCM. Same signaling, same electrically as the sensor it replaces. - system becomes more like the JK as the locker solenoid is on its own, feedback from the sensor is not mimicked but the DTCM can still sense a short or open to the solenoid circuit - same watertight connectors used as OEM. Fully potted and watertight. "

4 Jeeps is a small test sample, but 100% worked. I have scheduled in another 5 locals to perform the fix and will report my findings.


Again, the link to the fix is here... ZAutomotive ZLOCKER


ok...and discuss!!
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Mud2Sno

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just ordered two for my JL as I have the locker problem and will let you know if this fixes the problem
 
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The Custom Jeep Builder

The Custom Jeep Builder

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Are two of the harnesses required? One for the front and one for the rear?
In all of my test cases so far, just a single for the rear (where the circuit starts). Mine for example had full system failure. Lockers didn't engage front or rear. Im 100% functional now
 

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Rubycon50

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In all of my test cases so far, just a single for the rear (where the circuit starts). Mine for example had full system failure. Lockers didn't engage front or rear. Im 100% functional now
Thanks. I have the service lockers error on my dash. I'll order it tonight and report back.
 

Mud2Sno

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In all of my test cases so far, just a single for the rear (where the circuit starts). Mine for example had full system failure. Lockers didn't engage front or rear. Im 100% functional now
I had ordered two but if I only need one (will try rear only first) I will keep the spare one for any friends that have trouble on the trail.
 

Rubycon50

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I had ordered two but if I only need one (will try rear only first) I will keep the spare one for any friends that have trouble on the trail.
I'm sure there's a bunch of folks here that want to be your friend now ;)
 

jessedacri

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Man this is nuts, you'd think at some point in the JL's lifespan they'll offer a way to fix this OEM without having the full axle swap. That's just unreal they aren't offering sensor/locker/gears as serviceable items by the end user or the dealer. Makes things extra terrible if the dealer were to blame it on a lift or larger tires.

Great that we've got a fix outside of the FCA nightmare on this issue. Luckily I haven't had issues and I use my lockers all the time, but good to know the fix is out there.
 
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The Custom Jeep Builder

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Another 2 fixed today. Cant tell you how happy we are to be able to work with another industry business owner to make this big problem easily solved! Thanks again to Joe @ www.zautomotive.com for the innovation of this product!!
 

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SwissSteph

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I ordered one, in anticipation of the problem and for when my Jeep will no longer be under warranty. It's distressing for a new car to be so afraid of very poor reliability... :punch:
 

Rubycon50

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Another 2 fixed today. Cant tell you how happy we are to be able to work with another industry business owner to make this big problem easily solved! Thanks again to Joe @ www.zautomotive.com for the innovation of this product!!
I received mine today, connected it about 15 minutes ago and unfortunately it did not work. Still have the same error on the dash saying service lockers. Am I doing something wrong? The install seems pretty straight forward.

Jeep Wrangler JL THE FIX FOR LOCKERS:  Blinking lights, service axle locker system, lockers wont engage/disengage 1595630456321

Jeep Wrangler JL THE FIX FOR LOCKERS:  Blinking lights, service axle locker system, lockers wont engage/disengage 1595630493010
 
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sourdough

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I have no issue but love these posts. Seems many warninng light go way with a battery disconnect. Disconnect, open doors and reconnect.
 
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